Skip to main content

WhiteLine WeldControl 2.0

OMISA WhiteLine WeldControl 2.0

The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”.

In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability.

In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.

 

Automatic data logging
10,000 welding operations

Data input
WeldControl mode:
RFID transponder, scanner or manually
Manual mode:
Manual temperature control

System settings
Automode, manual input of welding parameters, gauge operation (for pressure, temperature)

Welding monitoring system
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, OMISA welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number

Welding standard
DVS, WIS, SEDIGAS, UNI, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the OMISA DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Miscellaneous
Easy switch from WeldControl mode to Manual mode by a dedicated keypress; ViewWeld: viewing reports on the display rather than printed

Hydraulic and control unit
Only one external power supply needed—power to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130 bar; O.D. 500 - 630 mm, 150 bar; O.D. 800 - 1600 mm, 220 bar

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

Technical Specs

 

Dimension160 mm250 mm315 mm355 mm500 mm630 mm800 mm1000 mm1200 mm1400 mm1600 mm
P/N SP-CW....160.250.315.355.500.630.800.1000.1200.1400.1600
Operating range, O.D.40 - 160 mm(63) 75 - 250 mm90 - 315 mm90 - 355 mm(200) 250 - 500 mm315 - 630 mm500 - 800 mm(630) 710 - 1000 mm(630) 710 - 1200 mm800 - 1400 mm800 - 1600 mm
Power supply230 V230 V230 V230 V400 V400 V400 V400 V400 V400 V400 V
Frequency50 Hz50 Hz50 Hz50 Hz50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.
Rated power2.45 kW3.65 kW4.65 kW5.25 kW6.45 kW11.65 kW16.8 kW21.2 kW23 kW43,5 kW54 kW
Overall weight
incl. all components
66 kg109 kg168 kg201 kg295 kg448 kg771 kg1135 kg1998 kg2100 kg2450 kg
Reducer inserts40 - 140(63), 75 - 22590 - 28090 - 315(200, 225) 250 - 450(250, 280) 315 - 560(400, 450) 500 - 710(630) 710 - 900(630) 710 - 1000800 - 12001000 - 1400

 

Literature

 

Brochures

 

OMISA WhiteLine WeldControl 2.0

Download PDF

 
 

 

User's Manuals

 

Components

 

 

Welding neck support

160P.OR
O.D. 160, 40 - 160 mm
200P.OR
O.D. 200, 63 - 200 mm
250P.OR
O.D. 250, 63 - 250 mm
315P.OR
O.D. 315, 90 - 315 mm
355P.OR
O.D. 355, 90 - 355 mm
500P.OR
O.D. 500, 200 - 500 mm
630P.OR
O.D. 630, 315 - 630 mm
800P.OR
O.D. 800, 500 - 800 mm
1000P.OR
O.D. 1000, 710 - 1000 mm
1200P.OR
O.D. 1200, 710 - 1200 mm
1400P.OR
O.D. 1400, 800 - 1400 mm
1600P.OR
O.D. 1600, 1000 - 1600 mm

 

Set of aluminum reducers

RID.160PS
160 (D 40 - 140)
RID.250V1
250 (D 75 - 225)
RID.315PS
315 (D 90 - 280)
RID.355PS
355 (D 90 - 315)
RID.500PP
500 (D 250 - 450)
RID.630PP
630 (D 315 - 560)
RID.800PP
800 (D 500 - 710)
RID.1000PP
1000 (D 710 – 900)
RID.1200PP
1200 (D 710 – 1000)
RID.1400PP
1400 (D 800 – 1200)
On request
1600 (D 1000 – 1600)
 

 

Set of steel reducers

R.STL160
160 (D 40 - 140)
R.STL250
250 (D 75 - 225)
R.STL315
315 (D 90 - 280)
R.STL355
355 (D 90 - 315)

 

ISO welder ID code

RFID code card
217-010-061