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HWT 400 Line

HWT 400 Line

OMISA's HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems.

As a consequence, the OMISA HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400-C), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M).

All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm. The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.

For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the OMISA DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

Technical Specs

 

Technical specsHWT 400-CHWT 400 WeldControlHWT 400 Manual
P/N if with extra-wide clampsHWT400-CHWT400-CWHWT400-M
P/N if with steel clamps-HWT400-CW-SHWT400-M-S

Machine dimensions (W × H × D)

1511 x 1384 x 1920 mmapprox. 1100 × 1600 × 1500 mmapprox. 1100 × 1600 × 1500 mm
Machine weight

approx. 1000 kg

572 kg 2)557 kg 2)
Power supply400 V, 50 Hz, (3 Ph, PE)400 V, 50 Hz, (3 ph., N, PE)400 V, 50 Hz, (3 ph., N, PE)
Machine overall rated power9000 W9000 W9000 W
Heating element rated power5000 W5000 W5000 W
Facing tool rated power1850 W1850 W1850 W
Hydraulic unit rated power1500 W / 120 bar1500 W / 120 bar1500 W / 120 bar
Temperature range0 °C - 40 °C0 °C - 60 °C0 °C - 60 °C
Heating element temperature180 °C - 260 °Cmax. 290 °Cmax. 290 °C
Operating rangeSegments: 90 - 400 mm
Tees: 90 - 315 mm1)
Crosspieces: 90 - 315 mm1)
Y-pieces: 90 - 315 mm1)
Segments: 90 - 400 mm
Tees: 90 - 315 mm1)
Crosspieces: 90 - 315 mm1)
Y-pieces: 90 - 315 mm1)
Segments: 90 - 400 mm
Tees: 90 - 315 mm1)
Crosspieces: 90 - 315 mm1)
Y-pieces: 90 - 315 mm1)
Automatic data logging10,000 welding operations10,000 welding operations-
Data downloadUSB ports (USB A) for USB stick and label tag printerUSB ports (USB A) for USB stick and label tag printer-
Standards, approvals, qualityMachinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015

 

1)             - 355 upon request
2)            with steel clamps; with wide aluminium clamps, + 85 kg

Components

 

RH side and LH side Clamp

200-260-401
O.D. 400 mm

 

Reducer Inserts for Clamps

200-260-402
O.D. 90 - 355 mm

 

Clamping Jaws for Crosspieces 90 deg.

200-260-405
O.D. 315

 

Reducer Inserts for Crosspieces

200-260-406
O.D. 90 - 280 mm

 

Clamping Jaws for Y-pieces 45 deg./60 deg.

200-260-407
O.D. 315 mm

 

Reducer Inserts for Y-pieces

200-260-408
O.D. 90 - 280 mm

 

Add-in Reducers for Short Radius

400-146-000
Add-in reducers 90 mm for 22.5 deg.
406-147-000
Add-in reducers 90 mm for 30 deg.
406-148-000
Add-in reducers 110 mm for 22.5 deg.
406-149-000
Add-in reducers 110 mm for 30 deg.

 

Welding Neck Support

200-604-315
O.D. 90 - 315 mm

 

Label Tag Printer

200-230-050

 

Additional, Reinforcing Cylinder for Clamps

200-260-410

 

Angle Support Bracket for Components

406-155-000

 

Replacement Blade, 1 pc

315-109-026